September 1, 2026

Ultra-low loss fiber assemblies for photonic quantum systems

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In classical optical communications, a small amount of signal loss at a connector is an inconvenience. In photonic quantum computing systems, the same loss can be the difference between a functional and a non-functional quantum operation. This article explains why optical loss is uniquely critical in quantum photonic systems — and what it takes to engineer fiber assemblies that minimize it.

Why optical loss matters more in quantum systems

Classical optical systems work with many photons. A small percentage of loss at a connector is easily compensated with amplification. Quantum photonic systems cannot use this approach — amplification disrupts the quantum state of photons.

In photonic quantum computing, individual photons or entangled pairs of photons are the qubits. If a photon is lost at a fiber connection — absorbed by the connector material, scattered by a misaligned fiber, or reflected back by a surface imperfection — that quantum operation fails. In a system performing many such operations in sequence, loss at each step compounds, reducing the probability of a successful computation.

For quantum key distribution (QKD) and quantum networking, photon loss over fiber connections reduces the rate at which entangled pairs can be distributed and directly limits the range of secure communication.

Sources of insertion loss in fiber assemblies

  • Connector end-face quality: Surface imperfections on the polished fiber end-face cause scattering and reflection losses. Precise polishing to interferometric standards is essential.

  • Fiber alignment: Lateral misalignment of the fiber core at a connector junction — even by a fraction of a micron — causes loss, particularly in single-mode fibers where the core is typically 8-9 microns in diameter.

  • Mode field diameter mismatch: Joining fibers with different mode field diameters causes loss at the interface. Custom fiber architectures must account for this throughout the assembly.

  • Contamination: Even a small particle on a fiber end-face can cause significant loss. Quantum-grade assemblies require rigorous cleanliness protocols.

  • Reflections: Reflected light (return loss) can interfere with upstream optical components and must be minimized with appropriate connector geometry (angled physical contact) where required.

How we engineer ultra-low insertion loss

Minimizing insertion loss requires precision at every stage of the assembly process. Impact ES–Ventura, formerly Coastal Connections, applies several techniques that go beyond standard industry practice:

Precision polishing: We polish fiber end-faces to interferometric standards, verifying surface quality with high-resolution interferometry. Our polishing capabilities span 0° to 50° angles, allowing us to build angled physical contact (APC) connectors that minimize back-reflection.

High-precision fiber alignment: We use specialized tooling to align fiber cores within ferrules to the tolerances required for ultra-low insertion loss. For polarization-maintaining fibers, we additionally align the stress rods to the required orientation, verifying alignment accuracy to 1/100th of a degree.

Rigorous inspection: Every connector end-face is inspected at up to 1,000X magnification before acceptance. Contamination control protocols are applied throughout the assembly process.

End-cap technology: Impact ES–Ventura has developed proprietary capability to install fiber end-caps — anti-reflection coated glass elements attached to the fiber end — without degrading the optical quality of the main fiber. End-caps protect free-space optical interfaces and reduce back-reflection.

In photonic quantum systems, every photon counts. Ultra-low insertion loss fiber assemblies are not a premium option — they are a fundamental requirement.

Every photon matters. So does your fiber supplier.

Tell us your loss budget. We'll build to it.

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