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Solutions

PCBA Manufacturing

At Impact ES, we listen to your specific needs to develop tailored solutions, ensuring we exceed expectations for suppliers, team members, and customers alike. Our commitment to quality control, robust testing, and rapid turn times accelerate your projects. With our award-winning track record, trust us to bring your innovations to life seamlessly.

Comprehensive Manufacturing Solutions

We offer comprehensive manufacturing solutions that begin early in the product development cycle, where we collaborate on "design for manufacturability" (DFM) to mitigate program risks and ensure adherence to stringent design, cost, and quality standards. Our extensive range of services includes surface mount (SMT) and through-hole capabilities, functional and environmental testing, new product support, specialty processes, and electro-mechanical "box build" services.

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Our Services

  • In House Conformal Coating 

  • DFM/DFT Engineering Services

  • Electromechanical Assembly

  • Kitting

  • PCBA Assemblies

  • Surface Mount and Through-Hole Assembly

  • Vapor Phase Reflow Soldering

  • Systems Integration

  • 3D Automated Optical Inspection

  • 3D Paste Inspection

  • 2D and 3D X-Ray Inspection

  • In-circuit Testing

  • Flying Probe Testing

  • Functional Bench Testing

  • RF Testing, Environmental Stress Screening, Temperature and Vibration

Certifications

AS9100D

ISO9001 :2015

ISO13485

NADCAP Accredited

Vapor Phase Reflow Soldering: Precision Soldering for High-Reliability Applications

When standard convection reflow reaches its limits, Impact ES goes further. Our Vapor Phase Reflow (VPR) capability delivers uniform, oxygen-free soldering for the most demanding PCB assemblies, including high layer count and densely populated boards, mixed-mass PCB designs, and components with tight thermal tolerances.

Unlike conventional hot-air convection reflow ovens, VPR uses an inert fluid vapor to transfer heat at a precisely controlled temperature ceiling, eliminating the risk of overheating sensitive components while ensuring every solder joint—from the smallest passive to the largest heat sink—reaches proper reflow temperature simultaneously. In addition, automatic recognition of the solder liquidus temperature means tightly controlled time-above-liquidus (TAL), which is advantageous for creating high-quality solder joints.

VPR is the right choice when your design demands:

  • Zero oxidation in an oxygen-free soldering environment

  • Precise thermal control for heat-sensitive components

Impact ES serves customers where board failure is not an option. Vapor Phase Reflow is one more way we deliver the reliability your program requires.

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Why Choose Impact

Clear Expectations

We take time to observe, actively listen, and make sure we clearly understand how our processes can meet and exceed the needs of our suppliers, team members, and customers.

Strong Communication

We strive to develop strong technical and business interactions so that we can consistently find ways to better serve our customers.

Custom Solutions

We implement custom solutions tailored to the unique and specific needs of our customers, continuously monitoring their effectiveness until the desired outcomes are achieved.

Quality Control

We conduct rigorous testing, inspection, and robust traceability capabilities to guarantee the delivery of a superior product that adheres to and exceeds all customer specifications and expectations.

Increased Velocity

We provide consignment or full turnkey materials support, prototype builds in quantities as low as one, and rapid turn times to help you meet critical deadlines.

Award-Winning Work

We have been recognized by numerous publications and organizations for our consistent quality and devotion to our customers.

We can bring your vision to life.

Industry Expertise

We provide prototype and full-turnkey production services for a wide range of customers across multiple sectors.

About Us

Get to Know Impact ES

We are a dynamic team dedicated to delivering innovative electronic design and manufacturing services that consistently outperform industry standards.

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